Plans
The plan
What the finished car will look like, what’s next, and what we still need to buy.
The Plan: Finished Car



Interior inspiration: Animoya Garage’s Pasha-interior 928.
Exterior
Full strip and repaint in the car’s factory color, Petrol Blue Metallic (code 376), with a little extra pearl for depth. It’s a two-stage metallic: epoxy primer over bare metal, sealer, the 376 basecoat, and a high-solids clear on top.
Petrol Blue Metallic 376 + pearl
Restoration scope
- Full body strip and repaint
- Replace sun-damaged plastics and connectors
- Full interior rebuild: carpet, foam, upholstery, dash, rear dash, headliner and floors
- New window and body seals throughout (a full rubber kit after paint, plus a new windshield)
- Rewire with aircraft-grade Tefzel wire, keeping the factory end plugs
- Power-seat upgrade using later-928 seats
- Engine refresh: gaskets, seals, hoses, timing belt, water pump, and machine-shop work after measuring
- Air conditioning restored
- Off-body work: the shell on a rotisserie or body cart, with the engine and transmission/torque tube on their own stands
What’s next
- Finish bagging and labeling the window hardware
- Decide between a rotisserie and a body cart
- Find a good early non-airbag dash core
- Look for later 928 S4/GT front power seats
- Get leather samples and a quote for the full interior
Interior plan
Our interior game plan, in order, to avoid doing anything twice:
| Phase | Step |
|---|---|
| Phase | Action |
| Phase 1 – Disassembly & Assessment | Full interior strip-out (seats, carpet, doors, dash, headliner, etc.). Label & photograph everything. |
| Phase 1 – Disassembly & Assessment | Clean cabin thoroughly. Inventory keep / repair / replace. Check seat frames & mounting points. |
| Phase 2 – Hard Structure & Foam | Repair or replace hard plastics, dash core, pod frame, console structure, glovebox, A-pillars, vents. |
| Phase 2 – Hard Structure & Foam | Seat frames + new high-density foam (front & rear). |
| Phase 3 – Carpet | Install complete high-quality carpet kit. |
| Phase 4 – Soft Trim & Major Surfaces | Dashboard + instrument pod + center console recovery / installation. |
| Phase 4 – Soft Trim & Major Surfaces | Headliner, sun visors, parcel shelf / rear dashboard. |
| Phase 4 – Soft Trim & Major Surfaces | Door panels / cards. |
| Phase 5 – Seats & Final Assembly | Install new seat covers over fresh foam and reassemble seats. |
To buy
Parts and work still on the list, with our estimated range. Status is either Needed or Quote (waiting on a price).
| Area | Item | Estimate | Status |
|---|---|---|---|
| Interior | Full interior package from Classic 9 Leather Shop (quote pending) | $7,000–$15,000 | Quote |
| Interior | ↳ Dash + instrument pod + center console recover (part of the interior package) | $900–$2,500 | Quote |
| Interior | ↳ Front seat covers + foam (pair) (part of the interior package) | $1,500–$3,500 | Quote |
| Interior | ↳ Rear seat covers + foam (pair) (part of the interior package) | $1,200–$2,500 | Quote |
| Interior | ↳ Complete carpet kit install (part of the interior package) | $880–$2,000 | Quote |
| Interior | ↳ Door panels / cards (pair) (part of the interior package) | $400–$1,000 | Quote |
| Interior | ↳ Headliner + sun visors + parcel shelf (part of the interior package) | $500–$1,400 | Quote |
| Interior | ↳ Shift/handbrake boots + misc trim + A-pillars (part of the interior package) | $150–$500 | Quote |
| Interior | Leather color samples | free | Needed |
| Paint | Epoxy primer (DTM) — PPG DP50LF / DPLF or shop-recommended 2K epoxy (GRAY) | $180–$350 | Needed |
| Paint | Basecoat — Porsche Petrol Blue Metallic code 376 (Petrolblau Met) | $450–$900 | Needed |
| Paint | Clearcoat 2K urethane — premium high-solids (shine) + hardener + reducer | $250–$550 | Needed |
| Paint | Sealer (gray) before basecoat — system-matched | $80–$200 | Needed |
| Paint | Consumables: reducers, wax/grease remover, tack cloths, masking, sandpaper set | $150–$400 | Needed |
| Glass & Seals | Rear hatch molding clip (no spoiler) | $130–$155 | Needed |
| Glass & Seals | Door panel / interior clip assortment | $40–$120 | Needed |
| Glass & Seals | Weatherstrip adhesive | $15–$40 | Needed |
| Glass & Seals | Full seal & rubber restoration kit — after paint (NO sunroof) | $3,236–$3,400 | Needed |
| Glass & Seals | Front windshield — replacement glass (broken) | $400–$1,200 | Needed |
| Glass Install | Labor — install ALL glass after paint (windshield + hatch + quarters/doors as removed) | $800–$2,500 | Needed |
| Electrical | Full-car Tefzel wire spools (AWG 18/16/14/12/10/8/6/4 consolidated) | $2,715–$5,425 | Needed |
| Electrical | Wiring hardware — battery cable, terminals, connectors, loom sleeve, labels, crimp tools, CE relays/fuses | $510–$1,770 | Needed |
| Electrical | Wiring options (Quote) — shielded Tefzel + Cannon/MS breaks + 928sRus FOE harness alt | $970–$2,550 | Quote |
| Engine | Complete engine gasket & seal set (4.5L 78–82) | $590–$750 | Needed |
| Engine | Engine rubber & hose kit (vacuum, coolant, oil, intake boots) | $400–$1,200 | Needed |
| Engine | Machine shop — block/heads (clean, measure, hone/bore, valves, seats) | $1,500–$4,500 | Quote |
| Engine | Piston ring set (4.5L — size after hone/measure) | $250–$600 | Quote |
| Engine | Main bearings + rod bearings (correct undersize after journals measured) | $400–$900 | Quote |
| Engine | Rod bolts/nuts (replace — stretch fasteners) | $150–$400 | Needed |
| Engine | Valve guides + valve stem seals (both heads) | $300–$800 | Needed |
| Engine | Timing belt + tensioner kit (78–82 square-tooth belt era) | $250–$550 | Needed |
| Engine | Water pump + gasket + new bolts | $180–$400 | Needed |
| Engine | Oil pump service — seals, O-rings; replace pump if scored | $80–$500 | Needed |
| Engine | Front main, rear main, cam seals (full seal set beyond gasket kit) | $80–$200 | Needed |
| Engine | Thermostat, radiator hoses upper/lower, coolant temp senders | $150–$350 | Needed |
| Engine | Accessory drive belts (alt, PS, AC) + tensioner/idler bearings as needed | $80–$250 | Needed |
| Engine | Motor mounts (pair) + torque tube mounts inspect/replace | $200–$600 | Needed |
| Engine | Ignition — plugs, wires, cap, rotor (CIS era) | $100–$300 | Needed |
| Engine | CIS / fuel — injectors service or replace, fuel filter, accumulator inspect | $400–$1,500 | Quote |
| Engine | Fluids for fill — oil, filter, coolant, assembly lube | $120–$250 | Needed |
| AC | AC system restore — compressor (Kuehl/new or later Denso swap for early Bosch) | $700–$1,200 | Needed |
| AC | AC drier, expansion valve, o-rings, barrier hoses, charge ports | $400–$1,100 | Needed |
| AC | AC condenser / evaporator (if corroded — inspect at teardown) | $300–$2,500 | Quote |
| AC | AC evacuate, leak test, recharge labor | $200–$500 | Needed |
Some items depend on what we find once things are apart, so the ranges are wide. See the budget for totals.
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